Vicarb heat exchanger plates have been widely used in some areas such as central heating and chemical industry. The plate heat exchanger has a good heat exchange effect, but it is prone to produce scale and impurities, which will block the flow of the plate heat exchanger and reduce the heat exchange effect. So, how to clean the plate heat exchanger?Plate heat exchangers can be disassembled and recirculated.
Disassembly and cleaning steps:
Disassembly and cleaning can clean both processes of the heat exchanger. The main steps are:
1. Close the two water inlet and outlet valves of the heat exchanger;
2. Measure the distance between the baffles of the heat exchanger and make a record;
3. Disassemble the plate heat exchanger, empty the medium in the equipment, disassemble in the prescribed order, and make a record. Be careful not to damage the gasket and the plate during the disassembly process;
4. During the cleaning process, the plates should be cleaned piece by piece, and soaked and washed. In the case of high-pressure cleaning, the cleaning should be performed below the specified pressure;
5. After processing, put it back in the plate heat exchanger baffle in the original order, paying attention to distinguish the front and back. Control the strength when tightening the clamping bolts firmly, otherwise it is easy to crush the plate;
6. Open the outlet valve and inlet valve of the plate heat exchanger to see if there is any leakage. If there is no leakage, the cleaning is complete.
Cycle cleaning steps:
If it is used in the chemical industry, firstly close the inlet and outlet valves of the plate heat exchanger, and add the cleaning agent to the system through a tube pump or a water tank for internal circulation until the concentration of the cleaning agent no longer changes and the impurities in the equipment are discharged.
If it is a passivation treatment, it is necessary to ensure that after the chemical descaling is completed, no rust or other phenomena will occur in the pipeline. The amount of passivation cleaning solution needs to be determined according to the amount of water during cleaning, and the ph value cannot be too high, otherwise the effect will be poor, and it will be discharged after six hours.
Finally, the plate heat exchanger was restored, and the inlet and outlet water valves were opened, indicating that the cleaning was completed.
Plate heat exchangers are a type of mobile device that transfers heat between metal plates because the liquid is spread over more surfaces, which increases the exchange rate. Metal tubes are used to heat fluids.
The role of plate heat exchangers
The plate heat exchanger is based on different external and internal components, the welding plate exchange plates are welded together, and the brazed plate type construction model is vacuum brazed. In many cases, in order to make smaller sections work better, some chambers are designed to be thinner, allowing most of the liquid to contact the plate, improving heat transfer.
The plate heat exchanger can play a good heat transfer effect in the boiler heating in winter. In the daily use process, it is necessary to do a good job of protecting this equipment. The plate heat exchanger is a kind of equipment that can play multiple benefits and functions for us. The user clearly knows its role and protects it so that it can play a greater role.
Advantages of plate heat exchangers
High heat transfer coefficient. The plate heat exchanger has a small flow channel, the plates are wavy, and the cross-section changes are complex, which makes the flow direction and velocity of the fluid constantly change, which increases the disturbance of the fluid and has a high heat transfer coefficient.
Great adaptability. The required heat transfer area can be achieved by increasing or decreasing the plate. A heat exchanger can be divided into several units, which can be used for heating or cooling between several fluids at the same time.
Compact structure, small size and few consumables. The heat transfer area per cubic meter volume can reach 250m2, and the heat transfer surface per square meter only needs about 15kg of metal.
Dirt factor is small. Due to the large flow disturbance, dirt is not easily deposited. The plate heat exchanger plate is of good material and has little corrosion, which makes its fouling coefficient value smaller. Plate heat exchangers mainly use metal plates, so the price of raw materials is cheaper than the same metal pipes.
Disadvantages of plate heat exchangers
1) Poor sealing and easy to leak. The gasket needs to be replaced frequently, which is troublesome.
2) The use pressure is limited, and generally does not exceed 1MPa.
3) The use temperature is limited by the temperature resistance of the gasket material.
VHX supply gasketed plate heat exchangers from 0.03m2 to 1.8m2 for different application requirements. We manufacture plate heat exhcanger for replacement models and our own brand models, available calibre from DN25 to DN350.
Model
Height
Width
Min Standard Length
Max Standard Length
Vertical Port Distance
Horizontal Port Distance
Connection
VHX25
480
180
20
350
357
60
DN25
VHX51
940
330
35
600
640
140
DN50
VHX52
920
320
25
450
640
140
DN50
VHX61
835
325
50
630
625
130
DN65
VHX62
1085
325
50
630
875
130
DN65
VHX101
1084
470
120
950
719
225
DN100
VHX102
1084
470
80
640
719
225
DN100
VHX103
1235
500
115
1125
882
234
DN100
VHX104
1655
500
115
1125
1302
234
DN100
VHX151
1885
650
235
1410
1294
298
DN150
VHX152
1885
610
160
1255
1294
298
DN150
VHX201
2055
730
235
1645
1478
342
DN200
VHX301
2086
1125
215
2580
1320
600
DN300
VHX351
2920
1190
210
3360
1842
596
DN350
Available plate material: AISI304/AISI316/Titanium/Nickel/Alloy C-276/254 SMO
Available gasket material: NBR/EPDM/HNBR/NBR-HT/EPDM-HT/Viton-A/FKM/Viton-G/FKM/CR
Available connection material: rubber/stainless steel/unlined/flange
VHX supply plate heat exchangers from 0.03m2 to 1.8m2 for different application requirements. We manufacture plate heat exhcanger for replacement models and our own brand models, available calibre from DN25 to DN350.
Model
Height
Width
Min Standard Length
Max Standard Length
Vertical Port Distance
Horizontal Port Distance
Connection
VHX25
480
180
20
350
357
60
DN25
VHX51
940
330
35
600
640
140
DN50
VHX52
920
320
25
450
640
140
DN50
VHX61
835
325
50
630
625
130
DN65
VHX62
1085
325
50
630
875
130
DN65
VHX101
1084
470
120
950
719
225
DN100
VHX102
1084
470
80
640
719
225
DN100
VHX103
1235
500
115
1125
882
234
DN100
VHX104
1655
500
115
1125
1302
234
DN100
VHX151
1885
650
235
1410
1294
298
DN150
VHX152
1885
610
160
1255
1294
298
DN150
VHX201
2055
730
235
1645
1478
342
DN200
VHX301
2086
1125
215
2580
1320
600
DN300
VHX351
2920
1190
210
3360
1842
596
DN350
Available plate material: AISI304/AISI316/Titanium/Nickel/Alloy C-276/254 SMO
Available gasket material: NBR/EPDM/HNBR/NBR-HT/EPDM-HT/Viton-A/FKM/Viton-G/FKM/CR
Available connection material: rubber/stainless steel/unlined/flange
VHX supply heat exchanger plates from 0.03m2 to 1.8m2 for different application requirements. We manufacture plate heat exhcanger for replacement models and our own brand models, available calibre from DN25 to DN350.
Model
Height
Width
Min Standard Length
Max Standard Length
Vertical Port Distance
Horizontal Port Distance
Connection
VHX25
480
180
20
350
357
60
DN25
VHX51
940
330
35
600
640
140
DN50
VHX52
920
320
25
450
640
140
DN50
VHX61
835
325
50
630
625
130
DN65
VHX62
1085
325
50
630
875
130
DN65
VHX101
1084
470
120
950
719
225
DN100
VHX102
1084
470
80
640
719
225
DN100
VHX103
1235
500
115
1125
882
234
DN100
VHX104
1655
500
115
1125
1302
234
DN100
VHX151
1885
650
235
1410
1294
298
DN150
VHX152
1885
610
160
1255
1294
298
DN150
VHX201
2055
730
235
1645
1478
342
DN200
VHX301
2086
1125
215
2580
1320
600
DN300
VHX351
2920
1190
210
3360
1842
596
DN350
Available plate material: AISI304/AISI316/Titanium/Nickel/Alloy C-276/254 SMO
Available gasket material: NBR/EPDM/HNBR/NBR-HT/EPDM-HT/Viton-A/FKM/Viton-G/FKM/CR
Available connection material: rubber/stainless steel/unlined/flange